10 July 2026
Heat-welded seams in sheet vinyl: when and why
Why commercial sheet vinyl is heat welded, where welded seams are required, and what a good weld looks like. A guide from 8K Flooring Group, Coolaroo.
Flooring guide
What vinyl cove skirting is, where it is used, and how it is installed for clinics, childcare, aged care and commercial kitchens. Practical guide from 8K Flooring Group.
In most rooms, the floor stops at the wall and a skirting board covers the joint. In a clinic, a childcare bathroom or a commercial kitchen, that joint is a problem. It is a place for water, dirt and bacteria to collect, and it is hard to clean properly. Vinyl cove skirting solves this by carrying the floor up the wall in one continuous piece.
With cove skirting, the sheet vinyl is turned up the wall to a set height, often 100 to 150 millimetres depending on the specification. A cove former, a small curved fillet, sits in the corner between floor and wall so the vinyl follows a smooth radius instead of a sharp 90-degree angle. The top edge finishes with a capping strip, and internal and external corners are cut, formed and heat welded.
The result is a curved junction that a mop can clean in one pass, with no gap behind.
Some residential clients also choose coved sheet vinyl for laundries and bathrooms that get heavy use.
Coving is skilled, slow work. Every corner is shaped by hand. Around door frames, pipes, cabinet plinths and floor wastes, the installer has to cut and form the vinyl so it sits tight with no gaps. It is one of the details that separates a commercial sheet installation from a basic one. We quote cove skirting by the lineal metre and corner count, separate from the floor area, so it is visible on the quote.
The wall behind the cove needs to be sound, flat and suitable for adhesive. Fresh plasterboard, cement sheet and rendered masonry all behave differently. The floor needs the same attention as any sheet vinyl job: level, dry and clean. If the room has falls to a floor waste, those falls are formed in the substrate before the vinyl goes down. We assess walls and floors at the measure and list any preparation as its own line.
Safety vinyl can also be coved, and often is in wet areas. Because safety vinyl is thicker and textured, forming corners takes extra care. Some ranges have matching smooth products for the cove section. We follow the manufacturer’s system for the product chosen.
Coving is often value-engineered out of a project to save cost, then added back later when the client realises they cannot clean the room properly. Retrofitting is harder and more disruptive than doing it during the original install. Plan it at the start where possible. Also coordinate with other trades: if cabinets are installed after the floor, the cove line has to be planned around their final positions.
| Cove skirting | Standard skirting | |
|---|---|---|
| Junction | Seamless curve from floor to wall | Separate board or trim at the wall |
| Cleaning | No corner for dirt to collect | Joint at the base can trap dirt |
| Typical use | Health, aged care, wet areas, kitchens | Offices, homes, general areas |
| Install time | Longer: formed and welded on site | Faster |
| Finish detail | Cove former, capping strip, welded corners | Fixed board or trim |
For clinics, childcare, aged care, kitchens and amenities, request a commercial quote. 8K Flooring Group supplies and installs coved, welded sheet vinyl across Melbourne from our base at 14 West Court, Coolaroo VIC 3048.
FAQs
Usually the cove is formed from the same sheet as the floor, so it's done when the floor is installed. Retrofitting depends on the existing floor and is assessed case by case.
Mostly, but it can suit home laundries or accessible bathrooms where easy cleaning matters.
It's set by the specification or the project's needs. Tell us the height required and we'll quote to it.
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